Cryocooler With Cold Compressor for Deep Space Applications

Period of Performance: 01/01/2013 - 12/31/2013


Phase 1 SBIR

Recipient Firm

Madison CryoGroup, LLC.
8540 Greenway Boulevard, #203
Middleton, WI 53562
Principal Investigator
Firm POC


The unique built-in design features of the proposed mini pulse tube cryocooler avoid all thermal expansion issues enabling it to operate within a cold, 150 K environment. As such, the cooler addresses the need to prevent boiloff of cryogenic propellants on long duration remote missions.Due to its high heat capacity regenerator matrix, the cooler has a high efficiency and a small footprint, making its launch mass minimal. The coherent regenerator matrix configuration prevents movement and so prevents degradation over time. Due to its unique compressor being cold-tolerant down to 150 K the cooler can keep running even where the sun is so far away and dim that the energy captured by the spacecraft cannot keep the compressor warm. The compressor being designed to run cold and on minimal input power allows it to run at the inherently low solar intensity, which seriously depresses solar cell power generation.In all, our cryocooler innovation is an enabling technology for far-flung missions that have the need to preserve mission propellants in their liquefied state until needed to maneuver near a destination or a midway point.The design concept calls for: 1) Using regenerator materials from a recently developed class of high heat capacity rare earth alloys; 2) A compressor and coldhead design optimized for a low temperature heat sink; 3) Minimizing the known losses in the pulse tube proper. The cryocooler design will be possible due to the long standing cryocooler design and manufacture heritage of the team members.Phase I will verify the low temperature capabilities down to 150 K of an available mini compressor, and, will put forth the design of the crucial components of a complete 0.3 W at 35 K cryocooler targeted to run in a 150 K environment.Phase II will build and test a complete prototype cryocooler that is small in size and power consumption enabling long durations missions to planetary objects at remote locations within the solar system.